In industrial production, brush rollers are a commonly used type of brush. Due to their unique structure and wide applicability, they are widely used in various industries. This article will introduce the types of industrial brush rollers and their applications in different industries in detail, helping you better understand and choose the right brush rollers.
Types of industrial brush rollers
According to the material of the bristles, structural design, and field of application, industrial brush rollers can be classified as follows:
- Nylon brush rollers: Nylon bristles are high in elasticity, wear resistance, and chemical resistance. Because of these properties, such brush rollers are used for cleaning work in mild to moderately wearing circumstances.
- Wire brush rollers: Wire bristles are of high hardness grade and are best suited for heavy stain removal and surface treatment like rust removal and shining.
- Abrasive brush rollers: Abrasive bristles are usually made of natural or synthetic abrasive fibers and are suitable for operations such as grinding and deburring.
- Plastic brush rollers: Plastic bristles are suitable for light cleaning and anti-static occasions, with low cost and suitable for general industrial cleaning.
- Planted brush rollers: Planted brush rollers are brush rollers that have bristles directly implanted into the roller body, which are suitable for precision cleaning and cleaning of soft materials.
- Steel shaft core brush roller: The steel shaft core brush roller uses a steel shaft as the core, has strong hardness and wear resistance, and is suitable for high-intensity and high-load cleaning operations, such as heavy machinery cleaning, large workpiece rust removal, etc.
Applications in various industries
The Textile Industry:
- Application: The machine is used to clean textile machines and for combing as well as removing impurities from yarns.
- Advantages: Since nylon brush rollers are soft and flexible, they do not compromise the quality of yarns.
The Food Processing Industry:
- Application: Apples, vegetables, and meat are some of the food raw materials cleaned using the system.
- Advantages: Hygiene in the processing process, as guaranteed by food-grade brush rollers that meet food safety standards.
Metal Processing Industry:
- Application: Grinding, polishing, and cleaning wood surfaces.
- Advantages: Since the hardness of both wire brush rollers and abrasive brush rollers is high, therefore they can be used to remove the oxide layer from the metal surface.
Wood processing industry:
- Application: Grinding, polishing, and cleaning wood surfaces.
- Advantages: With the abrasive brush rollers, uniform grinding effects on wood can be achieved. Improved surface finish is the main benefit.
Printing industry:
- Application: used to clean printing machinery and remove impurities on printed materials.
- Advantage: The softness of nylon brush rollers will not damage printed materials and maintain printing quality.
Automobile manufacturing industry:
- Application: used for cleaning and polishing before car body painting.
- Advantage: The precision cleaning ability of the implanted brush roller helps to improve the quality of painting.